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Tire Balancing

October 14th, 2013

Tire balance, also referred to as tire unbalance or imbalance, describes the distribution of mass within an automobile tire or the wheel to which it is attached. When the tire rotates, asymmetries of mass cause the wheel to wobble, which can cause ride disturbances, usually vertical and lateral vibrations. It can also result in a wobbling of the steering wheel. The ride disturbance, due to unbalance, usually increases with speed. Vehicle suspensions can become excited by tire unbalance forces when the speed of the wheel reaches a point that its rotating frequency equals the suspension’s resonant frequency. Tires are inspected in factories and repair shops by two methods: static balancers and dynamic balancers. Tires with high unbalance forces are downgraded or rejected. When tires are fitted to wheels at the point of sale, they are measured again, and correction weights are applied to counteract the combined effect of the tire and wheel unbalance. After sale, tires may be rebalanced if driver perceives excessive vibration.

Static balance

Static balance can be measured by a static balancing machine where the tire is placed in its vertical axis on a non-rotating spindle tool. The spot on the tire with the greatest mass is acted upon by gravity to deflect the tooling downward. The amount of deflection indicates the magnitude of the unbalance. The angle of the deflection indicates the angular location of the unbalance. In tire manufacturing factories static balancers operate by use of sensors mounted to the spindle assembly. In tire retail shops static balancers are most usually non-rotating bubble balancers, where the magnitude and angle of the unbalance is observed by looking at the center bubble in an oil-filled glass sighting gauge. While some very small shops which lack specialized machines still do this process, they have been largely replaced in larger shops with machines.

Dynamic balance

Dynamic balance describes the forces generated by asymmetric mass distribution when the tire is rotated, usually at a high speed. In the tire factory the tire is mounted on a balancing machine test wheel, the assembly is accelerated up to a speed of 300 RPM or higher, and sensors measure the forces of unbalance as the tire rotates. These forces are resolved into static and couple values for the inner and outer planes of the wheel, and compared to the unbalance tolerance (the maximum allowable manufacturing limits). If the tire is not checked, it has the potential to wobble and perform poorly. In tire retail shops tire/wheel assemblies are checked on a spin-balancer, which determines the amount and angle of unbalance. Balance weights are then fitted to the outer and inner flanges of the wheel. Dynamic balance is better (it is more comprehensive) than static balance alone, because both couple and static forces are measured and corrected.

The dynamic balance can only be conducted if the driver comes to garage and has the garage check for imbalances. With the increased use of electronics, the unbalance or imbalance condition might be estimated by electronics in real-time and independent of the driver's detection capability. Recently, a SAE paper did the exactly same: using sensors such as the ABS wheel speed sensors for a brake control module to detect an imbalanced tire or tires in real-time

The physics of dynamic balance

Mathematically, the moment of inertia of the wheel is a tensor. That is, to a first approximation (neglecting deformations due to its elasticity) the wheel and axle assembly are a rigid rotor to which the engine and brakes apply a torque vector aligned with the axle. If that torque vector is not aligned with the principal axis of the moment of inertia, the resultant angular acceleration will be in a different direction from the applied torque. Whenever a rotor is forced to rotate about an axis that is not a principal axis, an external torque is needed. This is not a torque about the rotation axis (as in a driving or braking torque), but is a torque perpendicular to that direction. If the rotor is suspended by bearings, this torque is created by reaction forces in the bearings (acting perpendicular to the shaft). These reaction forces turn with the shaft as the rotor turns, at every point producing exactly the torque needed to keep the wheel rotating about the non-principal axis. These reaction forces can excite the structure to which they are attached. In the case of a car, the suspension elements can vibrate giving an uncomfortable feel to the car occupants. In practical terms, the wheel will wobble. Automotive technicians reduce the wobble to an acceptable level when balancing the wheel by adding small weights to the inner and outer wheel rims. Balancing is not to be confused with wheel alignment.

Environmental consequences

Every year millions of small weights are attached to tires by automotive technicians balancing them (according to the US Environmental Protection Agency, worldwide these total about 70,000 tons of lead annually ). Traditionally, these weights have been made of lead, but since lead is a toxic metal political authorities and industrial groups are in the process of converting to materials that are less toxic than lead. The tire weight shown in the illustration has a "Zn" stamp, indicating it is made of zinc rather than lead.

  Tags: tires
  Posted in: Tires 101